Why Industrial Ergonomic Assessments Matter

An industrial ergonomics assessment quickly pays for itself because of the many benefits it provides. Ergonomic assessments for factories result in reduced injury rates and workers’ compensation claims, as well as longer employee retention rates and lower turnover. You’ll also achieve higher morale amongst your teams and see increased engagement and productivity company-wide.

Over one in three workplace injuries is directly linked to poor ergonomics. When your company’s jobs aren’t designed with the human body in mind, the consequences can be costly.

Did you know that workplace injuries often cost $20,000 to $80,000 in direct expenses, and that nationwide, ergonomic-related injuries cost U.S. employers approximately $50 per year? That figure doesn’t even include indirect costs like temporary staffing, retraining, and reduced production output.

Going one step further, industrial ergonomics helps your company stay ahead of OSHA compliance requirements and ensure regulatory protection. State-specific ergonomics standards, such as Cal/OSHA’s Repetitive Motion Injury Standard, hold employers accountable if they know there is a recurrent economic issue and don’t do anything about it.

So, if you are aware of an industrial ergonomic issue, ignoring it isn’t just risky – it’s expensive and potentially non-compliant, too.

How to Know You Need an Ergonomics Assessment for Your Factory

You may be due for an industrial ergonomics assessment if you notice any of the following:

Employees reporting pain, aches, or stiffness after shifts
Employees experiencing numbness, tingling, or fatigue in their wrists, shoulders, back or hands
Repetitive motion tasks without adequate recovery time or rotations
Awkward postures during machine operations or lifting
DIY fixes like stacked pallets and makeshift tool stands
Slow task performance rates due to prohibitive setups

The Steps Included in an Industrial Ergonomics Assessment

Postured Ergonomics offers professional ergonomic assessments for factories and industrial ergonomics training for supervisors, employees, and teams. The first step typically involves reviewing past injury and incident reports to identify patterns. It’s also helpful to interview employees to understand where their difficulties and fatigue points are.

The next step involves conducting an industrial ergonomic checklist by reviewing workstations, tools, layouts, and material flows. Collecting objective data, such as posture, frequency, force, and duration, helps in this assessment. We’ll prioritize the highest-risk tasks and suggest corrective strategies. All of this industrial ergonomics assessment leads up to developing a written action plan with cost-effective recommendations that you can implement immediately.

How Our Industrial Assessment Process Works

Here’s an overview of what you can expect when you schedule an industrial ergonomics assessment with Postured Ergonomics:

Schedule your assessment with us.
Complete our pre-assessment checklist.
Conveniently join a virtual 30-minute evaluation right from your facility.
Our Board-Certified Ergonomist will observe and evaluate your industrial workplace.
We’ll review risk factors that contribute to pain, safety hazards, and job inefficiencies.
You’ll get immediate recommendations and a custom-tailored action report.
We will follow up with you afterward to ensure that your industrial workplace changes are delivering the desired results.

Common Industrial Ergonomic Hazards and Solutions

Ergonomic assessments for factories address many common workplace issues, such as lifting and materials handling with team lifts and mechanical aids. They will also address repetitive tasks like assembly, packaging, and tool usage. We might suggest lift assists, conveyors, and adjustable staging as long-term fixes.

Postural strains, such as prolonged stooping and reaching, can be solved with an industrial ergonomics assessment. Additionally, environmental stressors like noise, temperature, and vibrations can be addressed with PPE pairing and engineering controls.

Benefits of a Professional Ergonomics Assessment for Factories

Scheduling an industrial ergonomic assessment at your place of business delivers measurable gains, including the following:

Fewer injury reports and missed time from work
Reduced discomfort and employee complaints
Higher energy amongst team members
Lower risks of chronic musculoskeletal disorders
Increased job satisfaction
Greater precision and focus among your workforce

The truth is simple – when workers feel better, they perform better.

Why Choose Postured Ergonomics for Your Factory Ergonomic Assessment

Postured Ergonomics’ approach to industrial ergonomics is people-focused and centered around your employees – the true experts and the key to unlocking process improvements within your business. We’ll show you how to combine your staff’s experience and our fresh set of eyes and extensive experience in the ergonomics field to deliver real results.

Some proven benefits of our robust industrial ergonomics program include:

Fewer injuries
Less discomfort and pain reporting
Reduced costs due to injury and lost time
Increased productivity
Increase in workers’ morale
Noticeable empowerment of valued staff
Improved overall job satisfaction

These are just a few of the reasons why companies and organizations trust Postured Ergonomics’ unique approach to industrial ergonomics over anyone else.

Industrial Ergonomic Assessments for Factories & Job Sites